河南恒川线棒(也称为覆塑管)，是外层覆塑层中间金属层内层为防锈层的钢塑复合管，为环保金属层和塑胶层之间不使用粘合剂粘接，现在的工艺是塑胶层直接附在金属层上面。钢管的内壁为防腐蚀的涂层，标准的线棒材料直径为27.8mm±0.2mm，钢管壁厚0.7mm，0.8mm，1.0mm，1.2mm和2.0mm。线棒产品是由管件和线棒连接件组成的一种模块化系统，可以将任何创造性的想法转换成一种个性化的切合实际的结构，并且制造极其简单和迅速、低成本。
线棒介绍
1、线棒的颜色多种多样，客户可以根据自己的需要选择线棒的颜色。
2、线棒产品可以有效的解决了资本投入问题。
3、拥有持久的和有柔性的系统。
4、线棒内部的钢管涂有防锈剂，有效的延长了使用寿命。
线棒特点
1、线棒柔性系统搭建简单，方便快捷。
2、线棒柔性系统柔性化，形式多变、灵活性强。
3、产品环保安全。
4、改善工作环境，提高工作效率。
5、结构轻巧，易于搬运，符合人机工程学原理。
线棒 --是由一种钢合金与高分子塑料的复合管(精益管)，其外层为PE、ABS 、ESD塑胶层，中间为金属层，内层为防锈层的柔性管道。 应用组合接头和专用配件构成，可组装成各式的流水线、生产线、工作台、周转车、仓储货架等外形结构。广泛应用在汽车工业、电子制造业、通讯产业、 生物工程、制药业、军工业、各种化工、精密五金等多样化的生产环节。线棒产品的管件和连接件，只需要您的想象，您就可以搭建。它不单单只是容易，并且十分有趣。线棒产品系统任何人都可以设计和安装、可以设计成任意尺寸，同时非常轻巧和易于搬运。
折叠线棒的组成
线棒也称为精益管、钢塑复合管或柔性管，是由优质钢管经过表面处理后，带有塑料树脂涂层的焊接钢管，外表面采用热塑粘合特殊塑料层，内表面覆防腐层组合而成。为环保金属层和塑胶层之间不使用粘合剂粘接，现在的工艺是塑胶层直接附在金属层上面。。组成产品后，具有外型美观、耐磨、耐腐蚀、色泽光亮、防锈无污染等特点，是不锈钢产品的理想替代品。
标准的线棒材料直径为27.8mm±0.2mm，钢管壁厚0.7mm，0.8mm，1.0mm，1.2mm和2.0mm。外观色彩可根据不同要求做出不同效果。
线棒组成部分
折叠线棒的特点
折叠简易性
线棒(精益管)产品使用的是易于理解的最简单的工业生产概念，线棒产品的器具除了负载方面的说明外，它不用去考虑太多的精确数据和结构规则。生产线工人都根据自己的工位状况自行设计和制造线棒式产品。 柔性化:通过简单的设计，精益物料处理系统的生产具有良好的柔性，它允许你根据自己的特殊需要来设计、建造和调整。
折叠灵活多变
由于现代生产产品的多样化，需要不断地改变物流工位器具，并在生产过程中不断地调整。积木式的组件几乎可以构建成各类中、轻质工位器具。变革是在所难免的，线棒产品的标准组件使你的修改变得十分容易，可适应现场不断变化的工艺 改善工作环境:线棒产品除了可以减少取放零件和工具所需要的时间和必要的移动外，还可以帮助你降低在工作场所受伤的风险，因为线棒产品的主要组件外层包敷着塑料。 可扩展性:产品系统可通过不同产品的需要，设计出新的能和原精益料架配套的配件，增加不同的生产方式或不同工位的用途。 可重复使用:线棒产品的配件是可重复循环使用的，当一个产品或一道工序的生命周期结束时，可通过改变线棒产品的结构，用原有的配件重新组装去适应新的要求。 符合人体工程学:由于线棒产品器具的简单可调性，可方便调整线棒产品器具的取放高度，使每一个操作者处于最佳的工作位置上。 持续改进:线棒产品系统能够引发广大员工的革新和创新意识，其最好的结果是使产品和工序得到持续的改善。
折叠重复利用
线棒不断灵活多变还可以重复的利用，如你的工厂要搬迁，你可以拆下线棒，再重新安装。
折叠线棒设计的要点
线棒在设计时需要考虑载重量，可通过增加支点、连接件件以及并行使用双根覆塑管来增加强度。 设计结构时，确认主要载荷是直接作用在管件上而不是作用与联结件上。 水平距离最大每隔600mm(根据具体的重量来设计具体的结构)可随意搭建，采用积木型组装方式，须有与地面垂直的立柱支撑，而且每隔1200mm，垂直立柱应该直接到地。如是带脚轮的产品，底架应为双杆并行结构。 水平距离600mm，单根线棒和滑道的安全承重为30kg 。 一根整体的覆塑要比由夹头串接起来的几根覆塑管强度要强，所以在覆塑管选用时，受力的杆必须为整根，连接杆可以为分段。 滑移货架每列的宽度(中心距)为所放置的周转箱宽度+60mm;每层的高度为所放置的周转箱高度+50mm 。 滑道倾斜角度的确定，一般滑道的倾斜角为5~8度，在放置精密物料、重型物料和周转箱底部比较光滑时，倾斜角应该小一些。 设计线棒产品时应该详细考虑使用情况，如果不需要移动，尽量不要设计成带脚轮的产品。线棒产品又有柔性之称，根据你的现场情况和客户提出的要求，综合设计出方案，拆装灵活多变，无焊接，实用于，汽车、电子、印刷、制衣等，防尘车间、安装比较卫生，无污染。
折叠线棒组装原则
先装侧片与底片后装连接杆，先装承重杆后装连接杆，先装二端后装中间所有夹头与塑管之间均按设计要求安装到位 确保每颗夹头螺丝拧紧到位 不能用硬锤敲打塑管与夹头装立柱时要保证垂直于地面，以免整个线棒架受力不均匀从而造成破坏 注意:切割覆塑管时注意塑管切割变形 可能有特殊用途构件，如插片框、挂钩等，需要进行加工配置。
折叠线棒应用
线棒产品适用于为汽车、电子、机械制造、商业物流配送、烟草、农场、化工、医药等行业提供柔性单元生产线、积木型流水线、柔性仓储设备、物料配送设备、工业自动化设备以及其它根据实地改善需要设计的专用设备与技术服务，生产革新及现场改善方案。
折叠线棒的优点
1、柔性、创意:结构简单，发挥您的创意，可令您的摆设独一无二。
2、标准化:符合ISO9000及QS9000要求，具有统一的标识标准。
3、灵活性:积木式组合结构，方便重组，令您摆设永远有新鲜感。
4、安全:柔性管塑质表面，降低工作场所作业人员受伤的风险。
5、环保:无污染生产，组件完全可循环再用，杜绝浪费，完全符合国际环保概念。
6、符合人体力学:只需一个M6内六角扳手，已可完成安装工序。一物多用途概念，发挥最佳经济效益。
折叠线棒的分类
国内市场常见的线棒主要分为三种类型:
1、 第一代线棒
第一代线棒是使用最多的一种线棒，也是人们最常见的一种线棒。其材质为钢管外覆塑层，内部用特殊材料保持防锈。国内生产商多集中在深圳地区，尤其以宝安区为盛。恶性价格竞争直接导致生产商在生产成本上做文章，为了控制成本，少数生产商将壁厚减薄，使得负载也相应降低。也有少数厂商坚持品质为主，不参与价格战，使用2.5MM的SPCC做原材料进行连接件的制作，管子的金属层足够厚，防锈漆均匀，这种管子安全性足够高。所以就形成现在市场上的精益管产品质量上有鲜明的对比。价格上有差别。真正有有需求的用户不能只看价格。
精益管 线棒 复合管 易力管 物流管 涂塑管 万力管 特点:
价格低，可以压缩成本。
成品颜色多样，连接件产品很全，表面处理有电泳、镀铬、镀锌、镀镍。
负载跟设计有关，好的设计可以有很高的承重。是性价比最好的选择。
2 、第二代线棒
第二代线棒采用不锈钢作为其材质，在外观上提升不少。此外不锈钢也具有防腐防锈的功能。但是不锈钢的
负载较轻，价格较第一代线棒稍有提高。综合来讲，性价比不是很高。
特点:
不锈钢材质，防腐蚀防锈
成本低，市场竞争激烈
应用不如第一代广泛
连接件安装繁琐，外观较第一代有改进
3、 第三代线棒
第三代线棒采用铝合金材质，外观上为银白色。表面采用阳极氧化处理，永久防腐防锈。在连接件和紧固件上也改进不少。其紧固件采用压铸铝材质，加强了硬度和刚度。负载能力比第一代线棒提高。
特点:
铝合金材质，表面阳极氧化处理，防腐防锈
连接件装卸方便，外观高雅大方
合适的连接件可以快速连接紧固第三方零件
现代柔性生产的代表
保持车间及工厂环境
精益管 线棒 复合管 易力管 物流管 涂塑管 万力管 接头样式
Henan hengchuan wire rod (also known as cladding plastic pipe), is the outer cladding plastic layer of the middle metal layer for the rust layer of the inner layer of the steel and plastic composite pipe, for the environmental protection of the metal layer and plastic layer between the use of adhesive bonding, the current technology is directly attached to the metal layer above the plastic layer. The inner wall of the steel tube is anticorrosive coating, the standard wire rod material diameter is 27.8mm±0.2mm, the steel tube wall thickness is 0.7mm, 0.8mm, 1.0mm, 1.2mm and 2.0mm. The wire rod product is a modular system of pipe fittings and wire rod connectors that transforms any creative idea into a personalized, realistic structure and is extremely simple, fast, and low-cost to manufacture.
Bar is introduced
1. There are various colors of the wire rod. Customers can choose the color of the wire rod according to their own needs.
2. Wire rod products can effectively solve the problem of capital investment.
3. Have a durable and flexible system.
4. The steel pipe inside the wire rod is coated with anti-rust agent, which effectively extends the service life.
Characteristics of the bars
1. The flexible wire rod system is easy to set up, convenient and fast.
2. Flexible wire rod flexible system, flexible form and strong flexibility.
3. Product environmental protection and safety.
4. Improve working environment and work efficiency.
5, lightweight structure, easy to carry, in line with ergonomic principles.
Wire rod is a kind of composite pipe (lean pipe) made of steel alloy and polymer plastic. The outer layer is PE, ABS and ESD plastic layer, the middle layer is metal layer, and the inner layer is rust-proof layer. It can be assembled into all kinds of assembly line, production line, working table, turnover truck, storage shelf and other shape structure by using combination joint and special parts. It is widely used in automobile industry, electronic manufacturing industry, communication industry, biological engineering, pharmaceutical industry, military industry, various chemical industry, precision hardware and other diversified production links. Wire rod products pipe fittings and connectors, just need your imagination, you can build. It's not only easy, it's fun. The wire rod product system can be designed and installed by anyone, can be designed to any size, and is very light and easy to carry.
Folding wire bar composition
Wire rod, also known as lean pipe, steel-plastic composite pipe or flexible pipe, is made of high quality steel pipe after surface treatment, with plastic resin coating of the welded steel pipe, the outer surface of the thermoplastic bonding special plastic layer, the inner surface of the anti-corrosion layer combination. For r the environmental protection of the metal layer and plastic layer between the use of adhesive bonding, the current process is plastic layer directly attached to the metal layer above. After the composition of products, with the appearance of beautiful, wear - resistant, corrosion - resistant, bright color, rust - proof pollution-free characteristics, is an ideal substitute for stainless steel products.
The standard wire rod material diameter is 27.8mm±0.2mm and the steel tube wall thickness is 0.7mm, 0.8mm, 1.0mm, 1.2mm and 2.0mm. Appearance color can make different effect according to different request.
Wire rod component
Folding bar features
Folding simplicity
Wire rod (lean tube) products use the simplest industrial production concepts that are easy to understand. The appliance of wire rod products does not have to consider too many precise data and structural rules except for load descriptions. Production line workers design and manufacture wire rod products according to their station conditions. Flexibility: through simple design, lean material handling systems are produced with good flexibility, allowing you to design, build, and adapt to your particular needs.
Flexible folding
Due to the diversification of modern production products, it is necessary to constantly change the logistics station equipment, and constantly adjust in the production process. The modular components can be built into almost all kinds of medium and light station appliances. Change is inevitable, wire rod products of standard components makes it very easy to find the your modifications, can adapt to the ever-changing technology improve the working environment: wire rod products besides can reduce the time required to take put parts and tools and necessary move outside, still can help you reduce the risk of injury in the workplace, because of the wire rod products mainly include apply the outer plastic components. Extensibility: the product system can design new accessories that can match with the original lean material rack according to the needs of different products, increasing the use of different production methods or different stations. Reusable: the parts of wire rod products are reusable and recyclable. When the life cycle of a product or a process ends, the structure of wire rod products can be changed and the original parts can be reassembled to meet the new requirements. Accord with human body engineering: because of the simple adjustable wire rod product appliance, it is convenient to adjust the height of wire rod product appliance, so that every operator is in the best working position. Continuous improvement: the product system of wire rod can trigger the innovation and innovation consciousness of the general staff, and the best result is to make continuous improvement of products and processes.
Fold reuse
The wire rod is constantly flexible and can be used repeatedly. If your factory is to be relocated, you can remove the wire rod and reinstall it.
Key points of folding bar design
Wire rods need to be designed with load capacity in mind, and strength can be increased by adding fulcrum, connecting pieces, and the parallel use of double-root mulching pipes. When designing the structure, make sure that the main load is acting directly on the fitting and not on the coupling. The maximum horizontal distance is 600mm apart (according to the specific weight to design the specific structure) can be built at will, using the building block assembly mode, there must be vertical to the ground column support, and every 1200mm apart, vertical column should be directly to the ground. If the product with casters, the bottom frame should be a parallel structure of two rods. The horizontal distance is 600mm, and the safety bearing of single wire rod and slide is 30kg. The strength of a whole lamination pipe is stronger than that of several lamination pipes connected by collet. Therefore, when the lamination pipe is selected, the bearing rod must be the whole one, and the connecting rod can be divided into sections. The width (center distance) of each row of sliding shelf is the width of the turnover box placed +60mm; The height of each layer is +50mm for the height of the turnover box placed. The slope Angle of the slide is determined. Generally, the slope Angle of the slide is 5~8 degrees. When placing precision materials, heavy materials and the bottom of the revolving box is relatively smooth, the slope Angle should be smaller. When designing wire rod products, use should be considered in detail. If it is not necessary to move, try not to design the products with casters. Wire rod products are also known as flexible, according to your site and customer requirements, a comprehensive design scheme, flexible disassembly, no welding, practical, automotive, electronics, printing, clothing, dust workshop, installation is relatively sanitary, pollution-free.
Folding rod assembly principle
After the side with film first link rod, after loading bearing rod first link rod, first with the two ends after all installed between chuck and can are installed according to design requirements to ensure that each clamp screw in place can't use hard and chuck holds pillar can hammer to ensure the perpendicular to the ground, so as to avoid the wire rod rack uneven stress damage to note: cutting cover can pay attention to the cutting deformation can may have a special purpose component, such as insert frame, hook, such as the need to carry on the processing configuration.
Folding wire bar application
Product is suitable for use in bars for the automotive, electronics, machinery manufacturing, logistics and distribution business, tobacco, farm, chemical, pharmaceutical and other industries to provide flexible unit production line, building blocks type line, flexible distribution warehousing equipment and materials, equipment, industrial automation equipment and other according to the requirements of the field to improve the design of special equipment and technical services, production innovation and the improvement scheme.
The advantages of folding wire bars
1, flexible, creative: simple structure, play your creative, can make your decoration unique.
2. Standardization: it meets the requirements of ISO9000 and QS9000 and has unified identification standards.
3, flexibility: block type combination structure, convenient reorganization, so that you have a sense of freshness.
4. Safety: the plastic surface of the flexible pipe can reduce the risk of injury to workers in the workplace.
5, environmental protection: pollution-free production, components can be completely recycled, eliminate waste, fully in line with the international concept of environmental protection.
6, in accordance with human mechanics: only one M6 hexagon wrench, the installation process can be completed. Multi - purpose concept, the best economic benefits.
Folding bar classification
The common wire rods in the domestic market are mainly divided into three types:
1. First generation wire rod
The first generation wire rod is the most used wire rod, is also the most common wire rod. It is made of plastic coating on the outside of the steel tube, and the inside is protected from rust by special materials. Domestic producers are mostly concentrated in shenzhen, especially in bao 'an district. Vicious price competition directly causes manufacturers to make efforts on production costs. In order to control costs, a few manufacturers reduce the wall thickness and reduce the load accordingly. There are also a few manufacturers who insist on quality and do not participate in the price war. They use 2.5mm SPCC as raw material for the production of connector. The metal layer of the pipe is thick enough, the anti-rust paint is even, and the safety of the pipe is high enough. Therefore, there is a sharp contrast in the quality of lean tube products on the market. There is a difference in price. Users with real demand can't just look at the price.
Lean pipe, wire and bar composite pipe, yi li pipe, logistics pipe, coated plastic pipe, wan li pipe, characteristics:
The low price can reduce the cost.
The finished products are various in color, the connector products are very complete, the surface treatment is electrophoresis, chrome plating, zinc plating, nickel plating.
Load depends on the design, good design can have high load bearing. Is the best value for money choice.
2. Second generation wire rod
The second generation wire rod adopts stainless steel as its material, which improves the appearance a lot. In addition, stainless steel also has anti-corrosion and anti-rust functions. But stainless steel
The load is lighter and the price is slightly higher than the first generation wire bar. Overall, the cost performance is not very high.
Features:
Stainless steel material, anti - corrosion anti - rust
Low cost and fierce market competition
Not as widely used as the first generation
Installation of connectors is tedious, and the appearance is improved compared with the first generation
3. Third generation wire rod
The third generation wire rod is made of aluminum alloy and looks silver white. The surface is anodized for permanent corrosion and rust prevention. Improvements have also been made in connectors and fasteners. Its fasteners are made of die-cast aluminum, which strengthens the hardness and stiffness. The load capacity is better than the first generation wire bar.
Features:
Aluminum alloy material, surface anodic oxidation treatment, corrosion and rust prevention
Connector easy to load and unload, elegant appearance
Suitable connectors allow quick connection to secure third party parts
Representative of modern flexible production
Maintain workshop and factory environment
Henan Hengchuan Metal Products Co. , Ltd. .
Tel: 0371-56737123
Mobile Phone: + 86 15713691365
Mailbox: 1789950288@qq.
Www.heclll.cn
